Sr Process Development Engineer

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Sr Process Development Engineer

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    Sr Process Development Engineer
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    Direct Hire
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The DAVIS Companies is supporting a global leader in the medical device industry by securing a Sr Process Development Engineer. This opportunity includes determining operations to produce products and develop processes to ensure quality, cost and efficiency requirements. Lead and manage key process items to bring new products through the design phase into efficient manufacturing operations.

Key Responsibilities of Sr Process Development Engineer:

  • Develop fixtures, gigs and gages
  • Document methods for manufacturing and inspection
  • Log evaluations into Engineering Notebooks
  • Design, evaluate, implement and monitor processes and operating systems for the manufacture aortic stent grafts
  • Develop and implement new Mfg processes, execute process validations such as IQ, OQ, PQ protocols and reports
  • Lead the design transfer phase including product development, validation planning, design for manufacturability and assembly, Design of Experiments, process capability analysis, etc.
  • Conduct risk analysis including DFMEA, PFMEA and create/maintain necessary documentation.
  • Support the conversion of small-scale processes into commercially viable large-scale operations.
  • Work with Research and Development to develop and transfer new designs to manufacturing
  • Perform statistical analyses on data groups
  • Lead TMVs and software validation as necessary
  • Monitor and improve the efficiency, output and safety of manufacturing processes through observations and measurements as well as by collecting and interpreting data from other technical and operating personnel.
  • Support Quality system items such as CAPAs, NCRs, CQPs, TMVs, etc.

Required Skills & Experience for Sr Process Engineer:

  • Must work well under pressure
  • Knowledge of AutoCad and SolidWorks
  • Knowledge of engineering statistics
  • Technical writing skills for manufacturing instructions, test methods, protocols, reports, etc. a must
  • Ability to organize and conduct experiments independently
  • Ability to analyze and solve technical problems
  • Hands on abilities to engineer tooling, processes, and equipment
  • Hands on experience building prototypes, tooling, and fixtures
  • Proficient in software applications

Minimum Experience for Sr Process Development Engineer:

  • 4 - year engineering degree or equivalent experience
  • 8+ years of experience in a technical role in the medical device industry
  • Project management experience in the medical device industry
  • Experience and understanding of quality system regulations (e.g. 21CFR820, ISO13485).
  • Project management experience in the medical device industry
  • Experience with polymers, medical grade metals and medical packaging
  • Hands-on knowledge of electronics, motion control, plastics, metallurgy, and manufacturing processes


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